![]() ![]() After researching a handful of charities, it was put to a vote in Years ago our employees banned together wanting to do something more for the ![]() Just pick a random charity out of a hat to support. Isn’t just an excuse for us to host fun events throughout the year, and we didn’t Our other events include bake sales, raffles, silent auctions, bingo, bags ![]() Our second BBQ of the season to benefit St. Since then, they started to run the UVX end mills in other applications as well and have been able to reduce cycle times all around, allowing them to bring in new work, thus providing growth and expansion for the company as a whole.Īlthough part designs and materials continue to become more and more complex, especially in the aerospace industry, the goal to remain profitable will always remain, as will OSG’s pursuit to develop the innovative tooling to keep up case-in-point, the EXOPRO ® UVX-SUS End Mills. Based on those numbers, this customer would see $38,000 per year in cost savings and $18,000 in tool cost reduction on just this part alone. The EXOPRO ® UVX-SUS End Mill was not only able to reduce cycle time from 5 minutes down to 1 minute 47 seconds, but it also increased tool life from 14 parts per end mill to 64 parts per end mill, a more than 400% increase. I followed up with a visit the next day to see the final results of the test and was greeted by smiles. After decreasing the speed from 4,800 RPM to 3,000 RPM and increasing the feed from 10 IPM to 25 IPM, we let the UVX end mill run its course, milling so quietly that the only sound we heard were the chips hitting the door on their Makino. We changed the CNC program to take three depth of cut passes at 0.150” and one at 0.137”. Striving to improve their machining process, they gave us the green light to begin testing, so we ordered two 5/16” diameter UVX end mills with a 0.015” corner radius. I was confident we could reduce the number of passes and decrease cycle time using the EXOPRO ® UVX-SUS End Mill, so I explained the benefits to the customer. ![]() Cycle time was 5 minutes and tool life was only 14 parts per end mill, which were disappointing numbers and showed very little profit for the customer. Running at 4,800 RPM with a feed rate of 10 IPM, they were getting 10 passes per part and producing 10,000 parts per year. The end mill had a 0.015” corner radius, slotting at 0.0625” depth of cut per pass. At the time, they were using a traditional 5/16” diameter, 4-flute TiAlN coated end mill from a competitor. The 15-5 stainless aircraft part required a 4” long slot at 0.587” deep. Recently, one of my customers from Minneapolis, MN was running into some issues with a part they were machining. Unlike traditional geometry end mills that have a difficult time with harmonics and chip removal, the unique 4-flute variable helix design of this UVX end mill allows for chatter-free milling and facilitates excellent chip evacuation, leading to improved tool life. One such innovation is the EXOPRO ® UVX-SUS End Mill, designed for maximum metal removal rates in stainless steel, titanium and high nickel alloys. With a unique infatuation for dogs, cows and horses, Meghan would one day love to complete her Bachelor’s Degree in Animal Science.Īs you may already know, the aerospace industry is constantly evolving, which is why OSG has dedicated a tremendous amount of resource into the development of new technology for this industry. Meghan also enjoys drawing natural landscapes as well, finding it has a calming effect, but her other true passion is animals. “It’s our favorite hobby in the fall months as the leaves turn to brilliant colors of yellow, orange, red and purple.” Having been with OSG 2 ½ years now, Meghan has learned a great deal from her previous experience in customer service and her participation in continuous training classes offered by OSG.īut when Meghan is not exercising her mind at work, she enjoys small weekend getaways with her husband, especially anything involving the great outdoors.įrom horseback riding to long walks and bike rides through the forest preserves of DuPage, Cook and Lake Counties, she delights in the fresh air and tranquility that comes from being one with nature. ![]()
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